Kanzen
Industrial Sewing Company
L.L.C
Kanzen Sewing is an integrated giant textile company that produces for the
world's leading brands. We stand out with our industry leadership and
reliability, taking pride in delivering superior quality products to customers
worldwide
About Our Company An Introduction to our facilities in Jordan
About Our Company An Introduction to our facilities in Jordan
Why Jordan
Jordan has a Permanent Free Trade Agreement with
the USA .
Factory to Port
18 KMS
(20mint)
Reasons to Invest in Aqaba
•Proximity to port 17km - 20min travel time .
•Excellent infrastructure of PBI zone.
•Ease of dealing with government authorities.
•Well educated local labour.
•No alternative employment for local labour.
•Excellent facility for expatriate accommodation
provided by AFAMCO.
Factory Built up area is 3000 SQM. Start of the art-Factory will be fully air
conditioned. Single Level layout, fully complied with Building and Fire
Safety. Permission for operating in 3 Shift (Day and Night). At Full Capacity
can produce 2.5 M garment per annum. Facility will have the facility to get
technical and Fit for all styles to be done on site.
Kanzen started with an idea of 2 individual professional who are working
in this industry for past 3 decades as an HOD in their individual
department. They have come together to give the shape to their idea with
there hard work and passion to put all their learning to create a place with
best of the facility and continuous improvement plan.
Production Floor
State of the art machinery such as Auto loop attach, Auto Pocket
Welt Machine, Kansai Multi Needle Machine,
Automatic Flat Lock Machine, Auto Bottom Hem Machine,
Automatic Rib Attach Machine ,etc.
01
Sewing Layout of 58 Manpower and Finishing Layout of 16
Manpower.
02
Individual Finishing Line at the end of each sewing line to ensure
quality feedback to sewing line
03
Jun-2023
1-LineWith Brand New
Automatic Machine
2-LineWith Brand New
Automatic Machine
Apr-2025
6-Line Capacity Day
& Night
Jun-2025
Jun-2026
Build Up Plan
Nov-
2024
8-Line Capacity Day
& Night
10-Line Capacity Day
& Night
Our Local Clients
Job Work Clients
1,ARK GARMENT MANUFACTURING INDUSTRIAL
COMPANY L.L.C
2.SINDENY APPREALS
PRODUCTION CAPACITY
With over 350 latest industrial sewing machine
plant and 260 workers, Kanzen Sewing has a
capacity of Production 4 millon garments per
annum.
OUR VISION
Our vision is to be a globally recognized and trusted supplier of
flawlessly created garments, in Complete compliance with
specifications, with consistency in quality and punctuality
Our Mission is dedicated team work at all levels, giving priority to
environmental protection, Sustainability in every action, concern for welfare
of the work force, conformity with all national And international regulations,
consistency in maintenance of highest quality standards, Transparency and
reliability in all interactions, punctuality and trustworthiness in all
Commitments.
OUR MISSION
OUR MISSION
The policy of the Company in environmental matters
consists of conserving natural resources for the future
requirements of our planet, saving energy as far as
possible, managing wastes that are by-products of the
production process, recycling wastes, especially water,
and reducing pollution of the atmosphere and the
environment to the minimum possible.
Kanzen Industrial Sewing Company L.L.C is dedicated to
the quality policy that will ensure that its products and
services shall fully meet the requirements of its
customers at all times. The goal of the company is to
achieve the highest level of customer satisfaction at all
times and to continually strive for improvement.
According to this policy, the Company identifies and
conforms to the needs of the customers and takes
immediate necessary action to eliminate or correct the
cause for errors as and when identified. Flawless
perfection and consistency in quality is the motto of the
Company.
CORE VALUES
Kanzen Industrial Sewing Company L.L.C considers the prime core values of perseverance, Enthusiasm and Team Spirit as the
essence of the corner stone of an edifice of long-lasting good relationship between the employers and the employees.
Without a very good relationship between the employers and the employees nothing can be achieved. Holding on to these
core values the Company has been moving from progress to progress both in its commercial activities and in bettering labour
relations.
PERSEVERANCE
A strong commitment and real dedication to the vision and mission of the Company, right from those at the top of the
management segment to the bottom of the labour segment, are required for the uphill climb to success. The peak of success is
accessible only to those-who stand firm on their ground and never give up whatever difficulties they have to face.
ENTHUSIASM
The employees, every.one of them, consider the Company as their own. It is when such identification with the
Company is firmly planted and nurtured in the mind of each employee, that he/she is fired to work constantly and
untiringly for the greater success of the Company. Then, when the Company gets an achievement, each employee
feels proud of that, as if it was his/her own achievement. That is the enthusiasm that keeps the Company going
forward and upward.
TEAM SPIRIT The team is like a well-oiled machine with each part, however small or insignificant it may be, doing its
part well to contribute to the overall smooth functioning and productivity of the machine. With this realization, each one
should have mutual respect for every other person in the Company. The 'divide and rule ‘policy of the colonial conquerors will
not work here. Instead’ United we stand, divided we fall' should be the idea that the management should instill in the mind of
each employee.
QUALITY POLICY
In quality and in the adherence to the specifications by the clients the Company never allows compromises. The
specified standards of the raw materials, the flawless processes of production, the streamlined methods of
packing and forwarding and the fair dealings with all business associates make up the quality policy of the
Company. The Company aims to exceed the expectations of the end consumers and meet the specified resurrects
of the clients.
Our Products
We can manufacture all types of knitted and woven tops and bottoms. Our
regular product line include jackets, hoodies, track pants, t-shirts swim shorts etc.
Process
•The production has been streamlined scientifically with the latest
equipment and the expertise gained through years spent in the field.
On receipt of the confirmed bulk order and shipment approval, the
raw materials including the fabric and trims and the time and action
plan is finalized and communicated to all. Production files are
communicated to factories with all details and daily monitoring is
done of production against plan. There are several inline quality
controls. As per international norms, the Company adheres to the
1.5,2.5 or 4 quality control standards for finished garments as per
client requirements and to internationally established Accepted
Quality Levels. Inspections based on the 4.0 system are conducted
on I0%o of every shipment. I00% of the finished garments are
inspected before packing to ensure zero defect packing. Progress of
production is reported to customers and if there is any unavoidable
delay, extension of delivery date is requested and obtained.
Arrangements are made with third party inspection firms, for final
inspection by them, and plans are finalized for final shipment.
•Quality Assurance Process
PRODUCTION PROCESS
Kanzen
Industrial Sewing Company L.L.C
We aim at transforming operations by working across the value
chain, identifying non-value generating processes and excesses,
training and re-deploying resources from these areas to grow other
aspects of the business which need additional resources to multiply
growth and promote sustainable businesses.
OUR PHILOSOPHY
Value to the Client
We partner with our clients to build operation and growth
strategies, tailored to support the specific goals of each
client we serve and drive a holistic impact across all
aspects of the business to yield long term sustainable
growth
Integrity
We strive to maintain the highest ethical standards and to
do right by our clients, partners and the customers we
help serve.
Continuous Improvement
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Respect and Collaboration
We maintain a high trust environment, communicate
directly and honestly with each other and accept the
contributions, opinions, and values of those we work with.
OUR SERVICES
Lean Transformation
•Reduction of Leadtime and improve deliveries
•High Visibility of abnormalities and waste
•Increase Accountability and Cut to Ship ratio
•Increase Operational Efficiency and Productivity
•Lean Plant Layout for re-allocating space and resources
Efficiency Improvement
•Reduction of the learning curve through strategized style
allocation
•Implementation of scientific skill matrix
•Application of TPM concepts to reduce machine
breakdown time
•Pit Stop methodologies to replace breakdown machines
•Method Engineering to reduce needle down time
Next Page
OUR
SERVICES
Quick Change Over
•War Room Strategy for in-depth
planning and micro-level implementation.
•Line Planning to align deliveries and line
capabilities
•Risk Assessment and method finalization
•Designing Changeover Responsibility Matrix
•Careful analysis and roll out PDCA for continual
improvement
Automation
•Technological strategy depending upon the
product mix
•Up-Gradation possibility of the existing
machine.
•Workplace engineering to reduce un-productive
motions and efforts
•Reduction of work content by product
engineering
•Usage of smart work aids to de-skill and fool
proofing operation
MUHAMMAD IJAZ ARSHAD
General Manager (Kanzen Group)
Business Consultant
Technical Director
Ijaz Arshad, the founding Member of Kanzen Future Technology. An Engineering graduate, he
has over 12 years of experience of working with Apparel Industry at Senior Levels. He has a
track record of coordinating Projects, implementing Total Quality Management, and Managing
Operations.
He has also managed systems implementation across Middle-East, Africa & India He has a
good working knowledge in ISO, OHSAS and EMS standards. Sheshadri.R takes an active
interest in the development of Apparel Industry and has a strong technical knowledge in
implementing sewing automation which helps in reducing Manpower and producing consistent
quality products with higher efficiency, He also has successfully completed various Garment
projects globally.
